Back
Information Information
Application of 3D scanners in manufacturing industry
Release time:2024-04-27 Views:153
  • A +
  • A
  • A -

        3D扫描仪技术在不断进步,公司秉承“强调合作、团队精神,强调诚实、自我批评,强调在点滴中改进工作”责任意识、创新精神、敬业精神与团结合作精神是我们企业文化的精髓。实事求是是我们行为的准则。大的财富是那些认真负责和管理有效的员工,力争做三维扫描仪行业的先进厂家。尊重知识、尊重个性、集体奋斗和不迁就有功的员工,是我们事业可持续成长的内在要求。

面临问题

        传统的制作方法具有很大的挑战性和随机性,研发过程中周期长、精度低、成本高、复杂性差、产品质量无法得到保证,开模加工和铸造工艺等一系列问题,严重影响产品性能与质量,造成不必要的损失。针对行业所面临的问题,该企业决定引进华朗三维(HOLON3D)三维扫描仪来解决所遇到的难题。


传统的使用方法

1、使用产品样品进行测量、切片,用来绘出模具铸造的参考图纸,从而来加工模具,制作样板,再经经过一道复杂的钳工修整,最后抛光成型;

2、最后在进行试验检测合格后才可投入批量生产,必要时还需通过发动机热机等一些试验,试验不合格需要重新制作样板和修改模具的形状,重新浇铸缸盖进行再次试验。

3、通过选定参考样品的图纸尺寸,结合研制的产品进行恰当修改之后,制成原始模型或直接复制参考样机制作成待修改的原始模型;

4、然后通过实验台进行测试,反复的手工修改偏差尺寸,反复进行试验,直到实验数据达到产品要求,并依此做出阳模,即试验样件;


使用华光三维扫描仪的优势

一、操作灵活,可直接在数据上进行修改

二、当需要对模型进行修改时,可直接在模具数据上进行修改,可在短时间内满足客户提出的要求。

三、极大提高现行设备(加工中心等)的可用性

四、通过接受数据服务订单以重建原始模具,提供新的商业机会

五、开发周期缩短:利用三维扫描仪对发动机零件进行扫描,操作简便,直接对物体表面进行高精度数据获取,所得数据与零件实际尺寸相差无几,省去反复试验带来的材料浪费与时间浪费,同时也省去大量测绘,描图的时间。

六、操作方便,省时省力无需繁琐的操作,只需一人就可以将工件进行扫描及建模,省去大量的人力,增加工作效率,间接地节省成本。


        采用HOLON3D自主研发的三维扫描仪系列面结构光三维扫描设备,主要用于新型航空发动机产品的研制、各种大型、精密型物件。不仅扫描速度快精度高且稳定性强。操作更加方便快捷,由于该新技术与设备的成功应用,进而加快公司新产品的设计速度,大大降低研发周期和成本。


Related Products
Scan cobot H
Scan cobot H
2024-02-23
The automated three-dimensional online inspection system obtains the product's profile data through optical non-contact scanning with a laser sensor, and transmits the real-time data to the processing unit. Through the decision-making of the processing unit, the control unit is adjusted to achieve online adjustments to optimize the results. Therefore, three-dimensional online inspection can also easily realize the screening of defective products and the sorting of product types. It is like adding a pair of eyes to the production line and robotic arm, improving product production efficiency and qualification rate.
HL-3DS+
HL-3DS+
2024-02-26
The photographic 3D scanner (HL 3DS+) adopts new coding calibration technology, which is the core mastery and application of 3D photogrammetry technology. It reduces physical distortion and improves the scanning accuracy of original 3D data. Heterodyne multi-frequency phase-shifting grating technology is used to improve the quality of scanning point clouds. It truly has a blue light device scanning system, and the photo-type 3D scanner scans data point spacing up to 0.01mm, which is suitable for scanning fine workpieces. It adopts a new core design concept and applies carbon fiber materials to improve the stability of the product during operation.
Model 69
Model 69
2024-01-24
Model 69 has a total of 69 blue laser lines, including photogrammetry function mode, using 51 cross blue laser lines for large-range mode, standard mode + 17 parallel blue laser lines for precision mode + 1 blue laser line for deep hole scanning; scanning speed is faster, accuracy is higher, and stability is stronger; this product has been widely used in the fields of 3D detection and reverse engineering, and the operation process is flexible and convenient, suitable for various complex application scenarios.