Back
Case Case
3D inspection of large composite molds
Release time:2024-04-26 Views:314
  • A +
  • A
  • A -

        A large CNC manufacturing company needs to conduct three-dimensional inspection of large-scale composite molds after machining to obtain high-precision three-dimensional data. HOLON3D engineers use the three-dimensional photogrammetry system HL-3DP to detect whether the production of large composite molds is qualified.

Facing problems

1. The size of the large composite mold (about 7 meters long and 2 meters wide) is large, difficult to move, has uneven edge contours, and has many grooves on the rhombus surface. Traditional measuring tools (such as inspection tools, two-dimensional, three-dimensional coordinates, etc.) cannot perform inspection work at all.

2. Due to the large volume and inconsistent contours of composite molds, using a traditional 3D scanner takes a long time, the data quality is low, and the errors are large, making it unable to meet the customer's quality inspection of large molds.


Solution

        In view of the large scanning area of the company's large composite molds, in order to eliminate the problems of accumulated scanning errors and complete splicing, HOLON3D technical engineers proposed the use of a solution: the three-dimensional photogrammetry system HL-3DP to quickly obtain high-precision three-dimensional data of large molds + reverse design Software (converts large mold point cloud data into triangular mesh surface data) + imports into design software for post-processing to obtain inspection and analysis reports.

479d77f430881239f0c69d5d8a0447fe_6f21a2f066d361bce44a7706402d31c5.jpg

Preparation work before large mold inspection

image.png

Large mold inspection site

64c91877725a04b30bba8f74e91ae22d_5826fa6bd142b437a6bbe5e4afc6d49d.jpg

Large mold 3D data chart

image.png

Large mold 3D data chart

Related Products
Model 52
Model 52
2024-01-24
Model 52 has a total of 52 blue laser lines, including photogrammetry function mode, using 34 cross blue laser lines for large-range mode, standard mode + 17 parallel blue laser lines for precision mode + 1 blue laser line for deep hole scanning; faster scanning speed, higher accuracy and stronger stability; this product has been widely used in the fields of 3D detection and reverse engineering, with flexible and convenient operation process, suitable for various complex application scenarios
Thorscan R
Thorscan R
2024-02-26
The automated 3D online inspection system acquires product contour data through optical non-contact scanning using laser sensors, and transmits real-time data to the processing unit. Through the processing unit's decision-making, it adjusts the control unit to achieve online adjustments and optimize results. Consequently, 3D online inspection can effortlessly facilitate the screening of defective products and sorting of product types, akin to equipping the production line and robotic arms with a pair of eyes, thereby enhancing production efficiency and yield rates.
HL-3DP
HL-3DP
2024-02-26
The 3D photogrammetry system (HL-3DP) uses a handheld high-resolution (6000×4000) digital camera to take digital photos of the measured object. The 2D digital photo images are superimposed to obtain the measured object's 3D coordinates. This mobile technology can effectively save measurement time in capturing the 3D coordinates of the measured object, quality control (Inspection) and deformation analysis (Deformation).