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Reverse design of gears for large mechanical equipment
Release time:2024-04-26 Views:524
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Large mechanical gears are widely used transmission parts in machines. It can transmit power and change the speed and direction of rotation. It is the core component of large-scale mining machinery and equipment.

Facing problems

1. The shape of large mechanical gears is complex and there are many tooth grooves on the surface, resulting in incomplete three-dimensional data acquisition, making it impossible to carry out secondary design of large mechanical gears.

2. Traditional measurement methods (such as inspection tools, two-dimensional, three-dimensional coordinates, etc.) cannot quickly measure the large mechanical gears of the pump cover.

Scanning mechanical wheel site map

Solution

Scanning device:

        HOLON 3D scanner HL-3DS+

Features:

        ●The scanning speed is extremely fast: millions of data points can be obtained within ≤3 seconds, which is extremely efficient (the system can also be customized according to customer needs).

        ●High accuracy: Using unique measurement technology, the single-frame scanning accuracy can reach ≤±0.005. With the three-dimensional photogrammetry system, the accuracy is even higher.


Large mechanical gear scanning STL data chart

Scan steps:

Spray developer (to improve the contrast of the background color on the surface of the workpiece and obtain more comprehensive and better scanning data)

Paste landmark points (to realize automatic splicing of scanned data)

3D scanning

(One-click shooting, simple operation, multi-angle shooting with the scanner, able to scan and capture every aspect of the object)

Point cloud data, STL data (high-precision three-dimensional data, which can be used for secondary product design)

Large mechanical gear scanning STL data chart